As one of our advantage, RedSheep has a quality control system that you can trust.
All our shelving product tolerances are strictly according to ISO-2768 regulations.
RedSheep quality control system consists of the following:
- Quality Procedures Manual
- Goods-in inspection System
- First-off Approval System
- In-line inspection System
- Route Card System
- Reject and Quarantine System
- Re-work System
- Final Assembly Checklist System
- Approved Sample System
- Traceability Recording System
- Drawing tolerance system (according to ISO-2768)
We now have two professional inspectors in charge of the quality inspection, one to check the raw material and the finished goods, another one does random inspection during production, and the unfinished goods in the warehouse.
Quality Inspection
Load-bearing test
It generally refers to the maximum weight that the shelf bears when it is placed on the shelf board when the goods are loaded. According to the different styles, structure, size, and material thickness of the shelf, the safety load of a single laminate ranges from 50KG to 300KG, and there are different tests such as safety load, destructive load, and so on.
The general simple test method is to evenly load a certain weight or other heavy objects on the shelf laminate, or until the shelf collapses, to observe the stability of the overall structure of the shelf and record the weight of the load in each stage. The factory can test the shelf load and record the data to ensure the shelf quality and safety, or ask a third-party certification body to test the load and issue the corresponding load-bearing certification or certificate for customers or actual users to view.
Shelf panel under load-bearing test
Shelf panel ultimate load-bearing test damage after the collapse
Maximum Tegometall Classic weight loading,when used as a base shelf | |||||
Size(millimeter,kilogram) | 370mm | 470mm | 570mm | 670mm | 770mm |
665mm | 230kg | 260kg | 360kg | 360kg | 350kg |
1000mm | 200kg | 290kg | 310kg | 350kg | 290kg |
1250mm | 155kg | 260kg | 270kg | 310kg | 270kg |
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Maximum Tegometall Classic weight loading,when used as a upper shelf | |||||
Size(millimeter,kilogram) | 250mm | 300mm | 370mm | 470mm 2H/3H | 570mm |
665mm | 120kg | 110kg | 100kg | 90kg/170kg | 150kg |
1000mm | 120kg | 110kg | 100kg | 90kg/170kg | 150kg |
1250mm | 120kg | 100kg | 100kg | 90kg/170kg | 150kg |
Dimension inspection
Tape can be widely used to measure the main dimensions of shelves， and tolerances are not exceeding 0.5 mm.
Vernier caliper is used for accurate measurement of smaller sizes and depths with micrometer accuracy 0.02 mm.
The spiral micrometer is mainly used to accurately measure the thickness of various thin materials with a precision of 0.01 mm and less than cm.
Angle ruler is used to accurately measure angles of the bending or forming work-piece.
Horizontal ruler measuring whether shelf level is horizontal.
Horizontal measurement can now be measured by programs built on Apple phones, more intuitive and accurate.
Surface Inspection
From left to right are a automation coating thickness gauges, a gloss meter, and a precise color reader.
The automation coating thickness gauge is in work
The precise color reader is working
Assembling Test
An assembling test is necessary, to see if the parts fit each other perfectly. Not too lose nor too tight.
Drop Test
To make sure the packing solution is strong enough for the shipping delivery, we will carry on a drop test after sampling of packaging, which is to left the packed carton box to a height and drop. The test order is as:
- A corner
- 3 lines next to this corner
- 6 surfaces
The drop height according to the packaging weight
Packaging Weight | Drop Height |
1-9kg | 76cm |
10-18kg | 61cm |
19-27kg | 46cm |
28-45kg | 30cm |
46-68kg | 20cm |
Packaging solutions
Carton box solution
ABF air bubble film + three layers cardboard packaging
Five layers export carton packaging is the most general exporting packaging, safe and firm
Wooden pallet solution
Wood pallets are divided into solid wood fumigation trays and composite plate trays from materials, common sizes include:
1200 * 800 mm applicable to continental Europe Germany France known as Euro tray 1.
1200 * 1000 mm applicable to UK Germany Netherlands Finland known as Euro tray 2.
Commonly used specifications include 1000 * 1000, 1100 * 1100, 1200 * 1200 1400 * 1200 1300 * 1100 1600 * 1400 etc.
European Standard solid Wood fumigation Pallet and fumigation sign
Carton box + 3 layers pallet + inflatable bag packing solution
Wooden crate solution
For some irregular and easily damaged parts, wooden cases need to be packed. Here’s a shovel foot.
Green packing strip + iron protective angle + wooden crate packing
Galvanized Steel pipe frame solution
For parts with special size or weight, steel pipe frames can be packaged with large load-bearing and stacked joints between intermediate connections. Can make good use of container space.
Galvanized steel pipe frame stacking
Packaging solution for non-standard components
For irregular non-standard parts, special packaging schemes should be specially designed to maximize space utilization while protecting components effectively and communicate adequately packaging costs and customers.
Specially designed cardboard
Design of flat Plate packaging for a whole set of display frames
Loading solution calculation
In the last step, a loading solution calculation is critical to saving your shipping cost.
The width and width of packing after packing are made into a 3D model, calculate optimal cabinet mode (suitable only for wooden pallet wooden box and pipe frame packing).
2 thoughts on “RedSheep Shop shelving quality control system and packing solution”
There is noticeably a bundle to identify about this. I consider you made some nice points in features of goods inspections and tests also. Glynnis Templeton McGinnis
I’m glad you like it, Glynnis, and I hope my article could help people when they purchase shop shelving or other shopfittings from China:)