Highly Customizable Pallet Racking Solution From China
RedSheep can handle every step of your warehouse racking project. From Layout and CAD drawings to seismic calculations, installation and permitting. We have been in the sector for over two decades producing the best racking solutions to suit different warehouses and loads. You can reach us to learn more about pallet racking customization or place your order today.
Pallet Racking Customized
Every venture has its unique needs, and we understand that by allowing you to customize your pallet rack systems. We provide you with rust-resistance, durable, and sturdy structure to withstand regular uses.
We are one of the top manufacturers in the world because:
- We deliver your customized order within 30 days
- We ensure you get unique products by choosing your color
- We provide you with a 24-month warranty
- We include the installation guide
- We allow for a low order of 50 pcs
Redsheep Pallet Racking
The biggest challenge facing many stores or warehouse owners is getting more space to store their increasing inventory.
They understand the profitability of their businesses mainly depends on how effectively they can manage their merchandise.
That is why business owners use the best industrial storage racks for the warehouse to keep and even display their products safely.
You can find different rack systems such as selective, longspan, cantilever rack, Integrated Rack, etc.
Continue reading to learn about these units for product storage and transportation in different warehouses.
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Top 6 Pallet Racking Reviews
You can enhance your store’s productivity by over 40% with the best and well-designed racking system. Here are some of the models you can order from RedSheep and have them delivered to your premises.
Light Duty Pallet Racking
Lightduty pallet racking is a system that accommodates light-duty cartons and loads. It is designed to allow easy storage of lightweight merchandise at the warehouse. The structure is recommended for backroom retail storage. It also comes in several configurations to meet your needs, and you can customize its dimensions and color. light duty pallet rack is the perfect model if you want a structure that can let you access your merchandise with ease and fast. It is a durable and simple solution for storing your pallet boxes.
Medium Duty Pallet Racking
Complement your store with the RedSheep’s medium duty racking. The system accommodates all midweight cartons and loads, giving you a place to store your loads. It is recommended for all medium duty applications in industrial stockrooms and warehouses. The model is well-designed to enable easy and better access to items and is safe for workers. You can use this structure to hold merchandise of varying sizes and weights at a reasonable cost. The design handles both the light and medium weight loads without endangering the employees.
Heavy Duty Pallet Racking
RedSheep’s heavy duty racking is carefully made to provide you with efficient and sturdy storage for palletized products. It combines excellence and design with high-quality steel to give you a superior structure for handling almost all jobs. The essential parts of this system are beams and uprights. Each one of the racking is developed to tolerate heavy use and provide you with years of service at its specified load. The structure is available in different colors, and you can always customize your model.
Costco Whalen Industrial Rack
Our whalen industrial rack is designed to provide you with a structure for heavy-duty items. It is made up of different parts like upright columns, beams, braces, and wire decking. The system offers no virtual obstruction, making it perfect for storing any boxed items. You can store different house-holding or garage-use products on the system. You can load and unload your merchandise without a forklift.
Dexion Style Longspan Shelving
It is a light-duty storage structure capable of holding long, bulky, and oversized items. The model is recommended for office and warehouse use and lasts for years without getting damaged. Dexion Style Longspan Shelving provides you with maximum storage within the available space and is safe and straightforward to assemble. That means you can use the shelving and adapt it to meet your requirements. You can opt to combine this model with medium-duty models to get the ideal storage for different products. It is simple to install and does not require a lot of maintenance.
The Integrated Rack combines the standard racking system with Tegometall Shop Shelving to give you a mini rack. It is mainly used in most European Cash&Carry supermarkets and lets you store and showcase your product on a single system. The design enables you to place a heavy load on the racking system or even display your merchandise at the height of 2.2-2.5m. You can attach all kinds of accessories to the structure and make it more functional. It is highly adaptable for different buildings and comes with a shelf panel for placing products.
Heavy Duty Cantilever Rack
The cantilever rack system is an independent system which can increase your storage space, when your goods are long or bulk products like lumbers, timbers, pipes, steel tubes, ply wood, uprights or beams. Thanks to it’s structure design, it’s a perfect solution for unique shaped and heavy products. The cantilever racking could be made with single-sided or double sided, and it can be customized to meet your different requirements.
Advantages To Cooperate With RedSheep Pallet Racking Manufacturer
RedSheep as one of the most professional pallet racking manufacturer has the advantages as following
Machines for Pallet Racking Manufacturer
Inspections From Pallet Racking Manufacturer
Pallet Racking Manufacturer Vedios
RedSheep Pallet Racking Manufacturer Introduction
Pallet Rackng Shelf Panel Forming Process
Tegometall System Wall Shop Shelving
Pallet Racking: The Complete FAQ Guide
You can learn more about the pallet rack systems from the FAQ section below or contact RedSheep’s support team for more details.
For more information about products, the company, or shipping, you can also check out our other FAQs!
What is Pallet Racking?
A pallet racking system is a multi or single-level structure used to support high stacking of palletized load or single items.
It is a fundamental part of any practical storage, distribution, and material handling warehouse. The system allows for rapid and efficient access to stored material.
Pallet racks also maximize the store’s space while simplifying merchandise requirements and offer a safer working environment.
They are made of horizontal load beams and vertical upright frames designed to allow easy holding of specific types of loads.
These models come in different types, including:
- Selective Pallet Racking
Selective pallet rackings are popular and versatile models and are what people think of when taking industrial racking.
It is a metal shelving for fitting steel pallets that can increase the space by 40%.
- Drive-In Racking
Drive-in racks get their name from how the forklift get into the system when lifting them – they drive into the racking.
They are lanes with rails on two sides, and the steel pallets rest and get pushed on these paths.
- Cantilever Racking
Cantilever racks are simple and are mainly for long or over-sized merchandise, like pipes and timbers.
They come as a base for supporting arms with protruding sections instead of shelves or rails.
- Pushback Racking
Push back pallet racks are identical to the drive-in systems, except that they are designed to enable steel pallets’ easy pushing.
Pallets at the back of a drive-in model stay at the rear while those of a pushback system is pushed to the front.
- Pallet Flow
Pallet or carton flow racks resemble a pushback model in that the material is pushed. However, the system makes use of rollers and gravity force.
You load the products from the back.
What Is Selective Pallet Racking?
Selective pallet racking is the most common kind of warehouse rack system. It offers the least storage capacity, but it is also the most affordable for every square meter of racking.
The system is quite simple and provides access to all pallets. Besides, it is popular due to its adaptability and adjustability.
The selective pallet racking comes in either of the following configurations: a structural bolt-together version and a clip-in or roll-formed version.
- Roll-formed system. It comes in a slot hole design, and the steel pallets rest horizontally on the load beams.
- Structural rack. It is like the roll-formed model, with the only difference being that the horizontal load beams are fixed to the uprights using bolts. It can hold more weight.
Some of the standard components or parts of selective pallet racking are:
- Upright Frame
Uprights are made of two metal frame columns joined by bracing that stretches across the two parts or diagonally. These columns have holes in T shape, keyhole, or slot holes to enable the horizontal beams to join and lock-in.
We provide upright of varying designs, sizes, heights, and widths to meet your merchandise’s different dimensions and weights.
- Load Beams
Load beams are horizontal members that join the uprights at different intervals to provide support.
Uprights are constantly under pressure from the load and need the load beam support. We provide different types of beams that connect cross like:
- Step Beams. They are roll-shaped members of 1-5/8-inch steps at the inner top edge and connecting clips at the ends. You can use them to hold wire deckings or steel pallet supports.
- Box Beams. They offer four flat sides instead of the step, resembling a box. You mount them on the upright by clipping them into the slot holes.
- Pallet Support Bar
You can use the support bar with the racking system to add protection when the system falls or enables the structure to hold more weight.
They connect from the back to the front of the load beam.
- Wire Decking
Wire decking is made from welded wire and rests on the pallet beams to create a shelf that adds protection from falling products or pallets.
Most of our deckings feature support channels attached to the wire base to boast load support capacity.
- Wall Tie
The wall tie connects the racking to the wall behind the warehouse storage rack. It connects to the upright with bolts and nuts.
Shims go under the upright when installing the rack systems on a rough surface to keep the structure straight or plump.
- Row Spacer
The spacers are placed in a flue section between the uprights to clarify obstacles like building columns or stabilizing the system.
They bolt onto every upright to join them.
- Frame Floor Guard
The frame guard protects the outer part of an end aisle frame on the racking system.
Floor guards stretch along the outer part of the upright and wrap in the front to maximize high traffic areas’ protection.
- Upright Frame Column Guard
The guard anchor to the ground or is bolted to the industrial storage rack’s front upright frame to offer protection from a forklift.
- Base Plates
Pallet racks feature base plates at every column’s foot to hold the system in place and provide it stability.
- Pallet Rack M Dividers
They divide merchandise being kept upright in the racking system. We often recommend using the M dividers in racks to separate and sort inventories.
- Drum Coil Bed
They fit on the rack system and help to store drums efficiently and safely.
- Fork Entry Bar
The bars are made to fit on the rack system to allow a forklift to enter below the goods being stored at the bar’s top.
- Row End Protectors
You can use them at the end of an aisle frame at a specific height to offer protection in areas with high traffic.
- Safety Beam Clips
They are found on the load beam and help provide a safe beam and upright frame connection.
What Is Integrated Rack?
An integrated rack is a type of Tegometall designed system used in European supermarkets such as Metro.
It combines a standard Tegometall shop shelving with a light-duty racking system to let you store and showcase your products on the racking.
You make us of the greater load-bearing capacity of the rack systems to display your products at the height of between 2.2-2.5m.
The Tegometall shelving lets you manage the sales more efficiently. It can quickly increase your sales and make your business more profitable.
How Wide Is Pallet Racking?
Choosing the perfect size for your pallet rack system can save you money and make your workstation safer while increasing efficiency.
That means determining the width, height, and depth of the standard selective pallet racking system. Below is a guide on how you can find the ideal dimensions of your system:
- Determining the Bay Width
A standard pallet is 1000mm wide. In most cases, a forklift requires a width of 125mm between the frame and the rack.
It requires a 150mm width between the rack for a double-wide bay. The ideal beam length or bay width would then be (2x1000mm +125mm + 150mm + 125mm) = 2400mm.
- Determining Upright Rack Depth
The standard setting requires the upright depth to be 6-inch or about 152mm less than the pallet depth.
A standard pallet rack is 1200mm deep. The pallet should overhang the beams by about 75mm, both at the system’s front and back.
The ideal depth should be 1200mm – (75mm + 75mm) = 1050mm deep upright.
- Determining Upright Rack Height
You need a 100mm minimum lift for your forklift to collect and unload the steel pallet in a rack system.
That means you should add 100mm to the height of the material you want to lift and add it to the pallet height to get the perfect size for every beam level.
For instance, if you want to lift a 1000mm tall load, you add the 100mm for lift-off to get a clear height of 1100mm.
You add this figure to the load beam’s height; let’s assume a 100mm high x 2400mm long beam. We add 100mm and 1100mm to get 1200mm.
Note: You can customize the size to meet your needs and your structure’s measurements. The pallet systems also come in all heights, widths, and depths.
What’s the Thickness of Storage Racking?
Pallet rack systems come with different thicknesses to enable different types of material handling. The standard thickness of the upright and beam ranges from 1.2mm to 2.0mm.
Does Pallet Racking Need to be Certified?
Racking for the warehouse requires frequent inspection with mandatory annual certification and audit.
It is often done by an ISO-certified pallet racking organization authorized to audit and provide certification for all racking system brands.
The aim is to ensure the industrial storage racks meet the industry standard. You can contact our team to find out more about certification and audits.
All RedSheep racking systems use raw materials from the biggest steel factories in China and have certificates of product quality for every batch. You can always count on RedSheep products’ quality.
How to Use Pallet Racking?
How to Choose The Perfect Pallet Racking Parts?
Every warehouse has its requirements. The perfect pallet racking parts must meet the store’s needs and lead to increased profit.
Below are some things that you should keep in mind when picking your racking equipment:
- Budget. The ideal pallet part should be affordable or one within your set budget.
- Floor Utilization. Every part you choose should ensure you enjoy maximum usage of the floor.
- Storage Utilization. You need parts that can provide you with more storage area. That is, meet the weight, size, and quantity of the products.
- Forklift Accessibility. The different parts should allow the forklift and other lifting equipment to access the goods.
- Versatility. You need equipment you can use for different purposes.
- Inventory Management System. Another thing is to ensure that every part meets your desired inventory management system.
- Adaptability. These parts should adapt to the changing business as you expand your warehouse.
- Durable and Strong. You should ensure you get durable parts to last longer and strong ones to handle heavy loads.
- Safe. Always ensure you get secure systems to prevent accidents. The load-bearing capacity is depend on the material structure, thickness and length. Please note below data is just in theory, you need to load the pallet racking evenly, and please consult our sales team for the exact load-capacity after you clear all your requirements.
What’s The Difference Between Beams for Shelf Panel And Pallet?
Shelf Panel Beams or Step Beams are roll-shaped members of 1-5/8-inch steps at the inner top edge, connecting clips at the ends.
They are used to hold wire deckings or pallet supports.
Pallet Beams or Box Beams offer four flat sides instead of the step and resembles a box. You mount them on the upright by clipping them into the slot holes.
What Is Ribs?
Ribs are an integral part of shelf panels or wire decks; structures used to support industrial storage racks. The decks come with different numbers of ribs, such as 2, 4, or 6.
The ribs are of different gauge like 3, 4, 5, or 6 to offer support and enable you to place more weight on the decking.
How to Assemble Pallet Racking?
You must assemble your pallet racking system correctly if you want to provide a safe working environment for your workers.
The actual assembling process is simple, but it could take time when getting ready since you need to consider many things.
Getting Ready for Assembling
The one vital thing is to ensure you have all the necessary parts to assemble your rack system correctly.
You need to know the number of units that can fit your warehouse and clear any mess on the floor.
Assembling Your Pallet Racking
Now you can assemble your system by following these simple steps:
Start by assembling the bottom rear beam
Install the top rear beam
Assemble the top front beam
Place the bottom front beam
Install the wire deck
A standalone model only requires wire decking, beams, and frames. However, some systems come with additional accessories.
How Long Can The Pallet Racking Last?
Our products can provide you with service for 10-20 years before replacing them with a new model.
However, they last for over 20 years when you take care of them and replace any broken parts. We provide you with a 2-year warranty on the manufacturing process and components.
You should install the racking system properly to avoid issues and even ensure they last for decades.
Can Pallet Racking be Freeze Stored?
You can use unique kinds of galvanized racking systems to freeze your merchandise or freeze cold environmental conditions.
These models are often demanded in biochemical and food companies because they help to maintain these products.
The systems have specific qualities that make them withstand harsh conditions. They are also able to provide excellent compaction to guarantee efficient use of energy.
The pallet racks are especially suited for cold temperatures due to their galvanized properties.
Who Makes Pallet Racking?
RedSheep provides the most efficient and safest pallet rack systems for any load and space.
We pride ourselves on having over 20 years of experience in this industry and ten years specializing in storage racking.
As a professional pallet racking manufacturer, we make all types of pallet systems, including longspan shelving, drive-in racking, selective pallet racks, integrated rack, etc.
Our products have load-bearing capacities of just under 500kg to over 3000kg of every pair of beams.
We stand out from rivals in the following ways:
- Providing a 24-month warranty for every structure
- Offering installation manual in every package
- Giving clients products that achieve a 99.987% qualification rate
- Developing racks that provide service for 10-20 years
- Having a fast order delivery of one week
- Pricing our racking competitively – among affordable in the industry
- Delivering safe structures made of quality Q235B steel material
When you are looking for a local supplier, you can goto:
Or, you can contact our team to find the local suppliers for you.
What Should I Offer If I Want to Customize My Pallet Racking?
We highly recommend our clients customize their pallet rack systems to make them different from the original models.
We customize your units by offering OEM service to all clients with PDF or CAD drawings. You can also give us the following information:
- Key measurements of your racking system
- Any extra you want to be added to your steel pallet
- Your preferred color
We recommend you reach our team to discuss further customization options.
How Can I Customize My Pallet Racking Color?
We are a brand that lets our customers customize their racking’s color, design, size, and other specifications.
Our product team can ensure you have the perfect model during the paint finish stage of the system’s production.
You can even provide a sample of the color or notify us of the RAL number, and we will match your needs.
What Kind of Packaging Do You Offer? Is It for Free?
RedSheep provides you with different packaging solutions to meet your need and budget. They include the following:
- Carton box solution. This five-layer packaging is perfect for keeping your systems safe and firm during transportation.
- Wooden pallet solution. We used wood pallets to create trays for transporting your units.
- Wood crate solution. It is ideal for placing any fragile part of your pallet racking.
- Steel pipe frame solution. We usually recommend using the steel pipe frame or galvanized packaging when transporting warehouse racking system because it bears more weight.
- Specially designed cardboard. It is ideal for transporting flat plates of your system.
You only pay a small fee if you choose the steel pipe frame or specially designed cardboard solution.
Can You Customize The Retail Packaging of The Pallet Racking?
1. Individual carton box packaging. It is for regular pallet racking, by using this packaging, customers make orders online and will receive the industrial storage racks in the best condition.
2. Color-printed carton box packaging. It is more expensive, but suit for home-used racking like Costco Whalen racking, rivet shelving, wire shelving, or the angled shelving, which is selling in the supermarket
The beautiful graphic will guide the customer to make the purchasing decision.
Can I Have a Sample of Your Pallet Racking Before Ordering?
You can ask for a sample of our products before you decide to order the minimum order quantity.
We advise you to reach our team to discuss the terms and conditions of receiving pallet racking samples.
How Long Does It Take to Get My Order?
We are a brand that delivers your order within the shortest time possible, between 15-30 days.
It takes 15 days or even about a week to provide you with the standard racking system that does not require any customization.
You can receive your systems within 30 days if you want custom-made pallet rack systems.
Can I Buy 10 Sets of Pallet Racking?
We do have a minimum order level of 50pcs to ensure you maintain efficient production and conserve the environment.
You get more affordable industrial storage racks when you purchase them in large quantities due to their economies of scale.
How Could Us Arrange the Payment?
You can make your payment using several options like Telegraphic Transfer, Letter of Credit, Western Union, PayPal, and other region-specific options.
There are multiple kinds of pallet racking systems, but there are made to serve different facilities and applications.
Some models offer dense storage areas, while others make it easier to access your stored merchandise.
They are valuable products for warehouses and stores that store, transfer, and shop items on steel pallets.
These units are developed to enable effective use of limited space and offer to save workstations.
You can order your selective, longspan, integrated rack, or cantilever rack from us today.
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